KONSON Advanced Tightening System: Precision Engineered for Industrial Excellence

Core Capabilities:

☆ Triple Threshold Control
Precisely configurable torque parameters: upper/lower limits & target values + adjustable process settings

☆ Universal Fastening Flexibility
Forward/reverse tightening & loosening for both left-hand and right-hand threads

☆ Real-Time Monitoring & AIO
Dynamic display of torque/angle values with auto defect recognition, audible-visual alarms, and fault diagnostics

☆ Post-Cycle Analysis
Clear per-axis pass/fail status with torque/angle values displayed on HMI & control module

☆ Auto-Retightening Protocol
Single-touch rework: full automatic loosening & retightening upon any axis failure

☆ Multi-Layer Protection
Emergency stop + password-protected parameters (process/control/internal) + motor/driver safeguards against overload/overcurrent/overvoltage/overspeed

☆ Smart Process Controls
Time monitoring + zero-speed hold + timeout alerts

☆ Intelligent Tool Management
Auto socket engagement/disengagement + standby mode

☆ Self-Correction Systems
Fault self-diagnosis + zero-drift identification/compensation/calibration

☆ Multi-Program Flexibility
Diverse tightening modes & parameter presets for mixed-model production lines

☆ IO Signal Integration
Digital outputs for completion signals & quality confirmation

☆ Progressive Tightening
Multi-stage tightening with programmable speed settings for pre-tightening, transition, and final phases

☆ Defect Visualization
Audible-visual warnings for defects (under-torque, skipped fasteners, system errors) + real-time data display

☆ Anti-False Torque Tech
Pseudo-torque detection algorithm

Advanced Control Modes
✓ Pure Torque Control
✓ Torque Control + Angle Monitoring
✓ Angle Control + Torque Monitoring
✓ Hybrid Torque-Angle Control

Data Intelligence Suite
▸ Real-time curve visualization
▸ 10M+ tightening result storage
▸ Traceability: Historical data retrieval by ID/barcode
▸ Comprehensive records: Torque/angle values, pass/fail reports

SPC Reporting Engine
▸ Customizable reports: Full dataset or filtered subsets
▸ Statistical analytics:

• Max/Min/Avg values

• Upper/lower limit exceedances

• First-pass yield rate

• CPK/CMK process capability indices
  ▸ Graphical outputs:

• Data tables

• Torque/Angle histograms
  ▸ Bilingual interface.

Smart Query System
Instant filtering by:
✓ Pass/Fail status
✓ Time windows
✓ Specific axis performance

KONSON: Where Precision Meets Intelligence in Industrial Fastening