Six Functional Modules

Automated Axle Assembly Lines

Integrates steering angle gauges, main reducer nutrunners, axle shaft tightening tools, brake plate units, spindle nut tighteners, and ABS measurement rigs.

Modular flexible assembly lines linking core modules via automated conveyor tracks and central PLC controls. Compatible with front, middle, and rear commercial axles under high-intensity industrial workloads.

100%

Full-cycle component traceability via integrated RFID tags

Flexible Adaptation & Stability: Rapid tooling adjustment accommodates multi-spec mixed production with multi-stage inline torque checks to guarantee vehicle operating reliability.

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— Chassis & Braking Systems

Automation Level

Wheel Hub & Brake Drum Lines

>90%

Full line automation rate powered by vision AI and AGV delivery

A crucial manufacturing line for commercial vehicles, delivering high-precision assembly for front, middle, and rear axle hubs. Compatible with passenger cars, heavy trucks, buses, and specialized vehicles.

Predictive Maintenance: Continuous telemetry through PLC and MES integration provides real-time quality control and dynamic process optimization.

Core Equipment: Automated washing units, turnover rigs, hydraulic press-fitting machines, multi-spindle tightening tools, bolt height error-proofing detectors, gear runout testing stations, and online dynamic balancing systems.

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<10 min

Quick-changeover tooling switch between reducer model series

Precision automation lines specialized for light, medium, heavy-duty, and bus final drive assemblies. Controls component feeding, shim selection, press fitting, gear mesh testing, and final line-off.

>80%

Equipment reuse rate for low-volume multi-product manufacturing

Core Equipment: Servo press-fit units, automatic shim selectors, differential bolt tighteners, drive pinion starting torque measuring rigs, and gear contact pattern camera inspection stations.

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0.1mm

Robot positioning accuracy with ≤±3% bolt tightening error

Custom flexible production systems integrating non-standard design, intelligent equipment integration, and full-process quality control. Engineered for high-precision mass production of passenger, commercial, and construction machinery powertrains.

>75%

Equipment reuse rate supporting fast multi-model changeover

Core Equipment: Laser marking machines, heavy turnover manipulators, multi-spindle tightening units, rotational torque and clearance measuring rigs, automatic adhesive dispensers, and helium leak testing systems.

Digital Empowerment: Integrated MES architecture and digital twin model boost deployment speed by 30% with complete RFID tracking.

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Every custom automated assembly system undergoes vacuum sealing, heavy-duty wooden crating, and strict container tie-down protocols to guarantee safe international transport directly from our shop floor to customer plants.