Axle Assembly Line designed and manufacturered by DALIAN KONSON

Explore the advanced workstations and cutting-edge technologies behind DALIAN KONSON ’s fully customized axle assembly line—designed for efficiency, accuracy, and scalability.

PROJECTS FINISHED

Michelle Yeh

4/28/20251 min read

automated trailer axle assembly line - compatible with BPW & FUWA axles
automated trailer axle assembly line - compatible with BPW & FUWA axles

At DALIAN KONSON, we specialize in delivering tailor-made axle assembly solutions that redefine reliability for commercial vehicle manufacturers, trailer manufacturers. Our recently commissioned axle assembly line integrates state-of-the-art workstations and automation technologies, ensuring seamless production of robust, high-performance axles for trailers, trucks, and heavy-duty vehicles. Below, we break down the key workstations and equipment that set our system apart.

Core Workstations & Equipment in Our Axle Assembly Line

1. Friction Roller Conveyor Line & Steel Structure Track

2. Hoisting Axle Online & Scanning Station

3. Suspension Press Assembly Station

4. Automatic Camshaft Assembly Station

5. Automatic Quantitative Oil Injection System

6. Automatic Bridge Pipe Oil Seal Press Assembly

7. Automatic Wheel Hub Assembly Station

8.Automatic Hoisting Hub and Brake Drum

Total twenty workstations.

Why Our Custom Assembly Line Excels

  1. End-to-End Automation: From scanning to final inspection, 95% of processes are automated, reducing human error and labor costs.

  2. Modular Flexibility: Stations can be reconfigured for hybrid/electric axles or new product lines within 48 hours.

  3. Smart Quality Control: IoT sensors and AI analytics predict defects (e.g., misaligned seals, insufficient lubrication) in real time.

  4. Sustainability Focus: Energy-efficient motors and closed-loop lubrication systems reduce carbon footprint by 20%.

Technical Specifications

  • Cycle Time: 2-15 minutes per axle (depending on configuration).

  • Accuracy: ±0.2mm tolerance across all critical dimensions.

  • Certifications: Compliant with ISO 9001, IATF 16949, and regional safety standards (DOT, ECE).


Partner with DALIAN KONSON

Whether you’re scaling production or transitioning to smart manufacturing, our axle assembly lines combine German-engineered precision with Chinese manufacturing efficiency.

[Contact Us Today] to request a virtual tour of our facility or discuss your project’s unique requirements.

#custom axle assembly line#automated wheel hub assembly, #friction roller conveyor system, #quantitative oil injection machine, #robotic camshaft assembly, #heavy-duty truck manufacturing, #ISO-certified axle production, #bridge pipe oil seal press, #automatic transfer mechanism, #commercial vehicle assembly solutions,#axle assembly line, #axle shaft manufacturing, #commercial vehicle axle production#truck axle assembly solutions

By choosing DALIAN KONSON, you’re not just buying machinery—you’re investing in a partnership dedicated to driving innovation in AXLE manufacturing. Let’s build the future together!