Crawler assembly tightening machine

Description

Our Crawler Assembly Tightening Machine is designed for precision, efficiency, and reliability in modern assembly applications. It integrates intelligent control, safety protection, and advanced tightening technology to ensure consistent and high-quality fastening performance.

Main Features and Functions

1. Torque Control & Parameter Settings
   Adjustable upper/lower torque limits and target values, with full process parameter setup and correction capability.

2. Comprehensive Protection System
   Emergency stop protection; parameter protection (process, control, and internal data); and motor/driver safeguards against overload, overcurrent, overvoltage, and overspeed.

3. Monitoring & Diagnostic Functions
   Built-in time monitoring, zero-speed holding, fault alarm, and self-diagnosis with automatic error detection and correction.

4. Automatic Socket Operations
   Includes automatic socket engagement (cap recognition), automatic release (unloading), and waiting functions.

5. Multi-step Tightening
   Supports graded tightening sequences for different process stages, ensuring precision and repeatability.

6. Visual & Audible Alerts
   LED display with sound and light alarms for errors such as under-tightening, missed tightening, or system faults.

7. Flexible Control Options
   Manual jog control for single-axis or multi-axis operations, with automatic cycle and sequence tightening modes.

8. Smart Connectivity
   Equipped with communication ports for integration with factory network systems.

9. Real-time Torque & Angle Display
   Dynamic tracking and visualization of torque and angle values with automatic result recognition, alarms, and fault display.

10. User-friendly Touch Interface
    Full Chinese interface with touchscreen input for easy modification of process and control parameters.

11. Advanced Control Modes
    Forward/reverse rotation, stepless speed regulation, and programmable operation. Supports torque control, torque + angle monitoring, angle + torque monitoring, and combined control modes.

12. False Torque Detection
    Automatically identifies and compensates for false tightening torque readings.

13. Speed & Step Management
    Adjustable speeds for pre-tightening, transition, and final tightening processes, with real-time display and control.

14. Multi-program Tightening
    Multiple fastening modes and parameter presets for flexible, mixed-model production lines.

15. Model Selection Switch
    Convenient panel switch allows quick selection of pre-set tightening parameters for different assembly types — no cabinet programming required.

16. Quality & Safety Assurance
    NG/OK status indicators, buzzer alarms, and over-torque protection. Unqualified fastenings can be automatically or manually reversed and re-tightened.

17. Anti-interference Design
    Enhanced electromagnetic shielding ensures system stability in complex industrial environments.

18. Low Noise Operation
    Engineered for quiet performance — operating noise level ≤ 70 dB.