Dalian Kangzhan M&E Engineering Co., Ltd. Powers Innovation with Custom Engine Assembly Line for an engine manufacutrer.

Project Overview: A Partnership Built on Precision

Client: XXXPower Co., Ltd.
Industry: Automotive Engine Manufacturing
Challenge: The client sought to modernize its production capabilities to meet surging demand for fuel-efficient, low-emission engines. The existing manual assembly process struggled with inconsistent torque accuracy, slow cycle times, and limited scalability.

Solution:
Dalian Kangzhan engineered a fully automated, smart engine assembly line integrating robotics, IoT-enabled monitoring, and adaptive torque control systems. The line specializes in assembling five kinds engines for passenger vehicles and commercial trucks.

Key Features of the Engine Assembly Line

1. Modular Robotic Workstations

• Automated Cylinder Block & Head Assembly:

  • Collaborative robots (cobots) equipped with vision systems precisely position pistons, crankshafts, and camshafts.

  • Multi-spindle nutrunners with ±0.5% torque accuracy ensure uniform bolt tightening for cylinder heads and main bearing caps.

• Smart Palletizing System:

  • RFID-tagged engine blocks track components through 15 assembly stages, enabling real-time traceability.

2. Industry 4.0 Integration

• IoT-Enabled Torque Monitoring:

  • Data from 200+ tightening points is streamed to a central MES (Manufacturing Execution System), flagging deviations beyond ISO 5393 standards.

• Predictive Maintenance:

  • AI algorithms analyze vibration patterns from servo motors, reducing unplanned downtime by 40%.

3. Sustainable Design

• Energy Recovery Systems:

  • Regenerative braking in conveyor systems cuts power consumption by 18%.

• Low-Noise Pneumatic Tools:

  • Designed for operator comfort, meeting OSHA workplace noise regulations.

Delivering Tangible Results for Engine

• 30% Faster Cycle Time:
  The automated line achieves 120 engines per shift, up from 85 with manual processes.

• Zero Defect Escapes:
  In-line laser scanners and torque-angle verification eliminated post-assembly rework.

• Scalability:
  The modular design allows client to expand capacity by 50% without major retrofitting.

Why Dalian Kangzhan Stands Out

1. End-to-End Expertise:
   From concept to commissioning, Dalian Kangzhan manages mechanical design, software integration, and operator training.

2. Proven Automotive Legacy:
   Over 50+ engine assembly lines deployed globally, serving clients like FAW Group and BLUE PLANET

3. Cost-Effective Innovation:
   Competitive pricing with European counterparts (e.g., Durr, Comau), backed by 24/7 local technical support.

Client Testimonial

"Dalian Kangzhan’s team transformed our vision into reality. Their assembly line not only boosted our output but also achieved zero critical defects in the first quarter of operation. This partnership positions XXX as a leader in next-gen engine manufacturing."
— Mr. Li , Production Director， XXX Power Co., Ltd.

Drive Your Production Forward with Dalian Kangzhan

Whether you’re retrofitting an existing facility or building a greenfield plant, Dalian Kangzhan combines German engineering standards with Chinese manufacturing efficiency to deliver future-ready assembly solutions.

Contact Us Today:

📧 michelleyeh@dlkonson.com.| 📞 +86-159-0425-9668